Overview of Factory Custom Battery 18650/21700/38650 Copper-nickel busbar copper-nickel composition sheet
Composition: Nickel alloy composite plates typically involve a layer or layers of nickel alloy bonded with other materials like ceramics, superalloys, or polymer composites. The combination aims to leverage the strengths of each component, resulting in a plate with superior properties compared to its individual parts.
Manufacturing Process: Fabrication methods for these plates may include hot pressing, explosive bonding, or advanced welding techniques to ensure a strong bond between the different materials while preserving their respective properties.
Features of Factory Custom Battery 18650/21700/38650 Copper-nickel busbar copper-nickel composition sheet
-
High-Temperature Resistance: Nickel alloys inherently possess excellent heat resistance, and when combined with appropriate composite materials, these plates can withstand extreme temperatures without losing their structural integrity.
-
Superior Corrosion Resistance: Nickel alloys are well-known for their corrosion-resistant properties, which are further enhanced when combined with corrosion-resistant composites, making these plates ideal for use in corrosive environments.
-
Enhanced Mechanical Properties: The composite structure can result in improved strength, stiffness, and toughness compared to conventional nickel alloys, allowing for thinner sections without compromising performance.
-
Thermal Stability: Nickel alloy composite plates exhibit excellent thermal stability, maintaining their dimensions and properties across a wide temperature range.
-
Customizable Properties: By altering the composition and layering of materials, manufacturers can tailor the properties of the composite to meet specific application needs, such as wear resistance or electrical conductivity.
(Factory Custom Battery 18650/21700/38650 Copper-nickel busbar copper-nickel composition sheet)
Parameters of Factory Custom Battery 18650/21700/38650 Copper-nickel busbar copper-nickel composition sheet
When referring to Factory Custom Battery 18650, 21700, or 38650 copper-nickel busbar with a copper-nickel composition sheet, the parameters typically include:
1. **Battery Cell Type**: The size and shape of the battery cell, such as 18650 (18mm diameter, 65mm length), 21700 (21mm diameter, 70mm length), or 38650 (38mm diameter, 65mm length).
2. **Busbar Material**: Copper-Nickel alloy – This combination usually means that the busbar is made of a blend of copper and nickel, which offers good electrical conductivity, durability, and resistance to corrosion.
3. **Busbar Dimensions**: The width, thickness, and length of the busbar within the battery pack. These dimensions can vary depending on the specific design requirements for efficient current distribution.
4. **Resistance**: The electrical resistance of the busbar, measured in ohms per meter (Ω/m). Lower resistance indicates better conductivity and less power loss during charging and discharging.
5. **Tolerance**: The acceptable deviation from the specified dimensions, usually in millimeters.
6. **Temperature Rating**: The maximum temperature the busbar can withstand during operation and storage, often expressed in degrees Celsius (°C) or Fahrenheit (°F).
7. **Mechanical Strength**: The ability of the busbar to withstand mechanical stress without deformation, usually measured in terms of tensile strength or yield strength.
8. **Coating**: If present, the type of coating (e.g., nickel plating, silver plating) and its thickness can impact corrosion resistance and electrical contact.
9. **Compatibility**: Compatibility with the battery chemistry (Li-ion, LiPo, etc.) and connector pin sizes.
10. **Manufacturing Standards**: Compliance with industry standards like UL, CE, or others that ensure safety and quality.
To get exact specifications for a particular product, you would need to consult the manufacturer’s datasheet or directly contact them.
(Factory Custom Battery 18650/21700/38650 Copper-nickel busbar copper-nickel composition sheet)
Company Profile
Metal Clad Builders is a trusted global metal material supplier & manufacturer with over 12-year-experience in providing super high-quality metal clad and relatives products.
The company has a professional technical department and Quality Supervision Department, a well-equipped laboratory, and equipped with advanced testing equipment and after-sales customer service center.
If you are looking for high-quality metal alloy clad and relative products, please feel free to contact us or click on the needed products to send an inquiry.
Payment Methods
L/C, T/T, Western Union, Paypal, Credit Card etc.
Shipment
It could be shipped by sea, by air, or by reveal ASAP as soon as repayment receipt.
FAQs of Factory Custom Battery 18650/21700/38650 Copper-nickel busbar copper-nickel composition sheet
Q: What are the common applications of nickel alloy composite plates?
A: These plates find extensive use in industries like aerospace, power generation, petrochemical, and chemical processing due to their ability to withstand high temperatures, corrosion, and stress. Applications include turbine components, heat exchangers, chemical processing equipment, and high-temperature fuel cell components.
Q: Is Factory Custom Battery 18650/21700/38650 Copper-nickel busbar copper-nickel composition sheet cost-effective?
A: While initial costs may be higher than some conventional materials due to the complexity of manufacturing and the use of premium materials, their longevity, reduced maintenance requirements, and improved performance in harsh conditions often justify the investment over their service life.
Q: How is Factory Custom Battery 18650/21700/38650 Copper-nickel busbar copper-nickel composition sheet fabricated to ensure quality?
A: Quality control during fabrication is crucial. Techniques like non-destructive testing (NDT) like ultrasonic inspection, X-ray, or magnetic particle testing are employed to ensure bond integrity and absence of defects. Material certification and traceability are also maintained.
Q: Is Factory Custom Battery 18650/21700/38650 Copper-nickel busbar copper-nickel composition sheet difficult to machine or work with?
A: Due to the hardness and toughness of nickel alloys and the composite structure, machining and fabrication may require specialized tools and techniques. It’s important to work with experienced fabricators familiar with these materials.
Q: Can Factory Custom Battery 18650/21700/38650 Copper-nickel busbar copper-nickel composition sheetX be repaired or refurbished?
A: Yes, depending on the extent of damage and the composite structure, repair or refurbishment may be possible. However, it’s essential to consult with experts to determine the most appropriate repair method to maintain the integrity of the composite.
(Factory Custom Battery 18650/21700/38650 Copper-nickel busbar copper-nickel composition sheet)
