Overview of Maxillofacial Orthognathic Titanium Micro Mini Plates Surgical Fracture Screws And Plates
Titanium steel composite plates are engineered by bonding layers of titanium and steel through various processes such as explosion bonding, roll bonding, or cladding. The aim is to harness the benefits of both metals: the lightweight, high strength, and corrosion resistance of titanium with the affordability and structural integrity of steel.
Features of Titanium Steel Composite Plate
- Corrosion Resistance: The titanium layer offers excellent protection against corrosion, particularly in chloride-rich environments like seawater.
- Strength & Lightweight: Titanium is known for its high strength-to-weight ratio, enhancing component performance without adding excessive weight.
- Thermal Stability: The composite can withstand high temperatures and exhibit good thermal conductivity.
- Wear Resistance: The steel layer contributes to the plate’s hardness and wear resistance, extending service life in abrasive conditions.
- Bond Strength: Advanced bonding techniques ensure a strong interfacial bond between the titanium and steel layers, maintaining structural integrity.
- Formability & Machinability: Despite being a composite material, it can be formed, welded, and machined using appropriate techniques.
Applications of Maxillofacial Orthognathic Titanium Micro Mini Plates Surgical Fracture Screws And Plates
These composite plates find use in a wide range of industries including:
- Petrochemical & Chemical Processing: For equipment resistant to corrosive chemicals.
- Marine & Offshore: In shipbuilding and offshore platforms due to their resistance to seawater corrosion.
- Power Generation: Turbines, heat exchangers, and other high-temperature, high-pressure applications.
- Aerospace: Parts requiring a balance of strength and weight reduction.
- Automotive & Racing: High-performance components subject to stress and corrosion.
- Medical Devices: Implants and surgical instruments benefiting from biocompatibility and strength.
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Parameters of Maxillofacial Orthognathic Titanium Micro Mini Plates Surgical Fracture Screws And Plates
Maxillofacial orthognathic titanium micro mini plates and surgical screws are specialized implants used in orthodontics and maxillofacial surgery for the treatment of jaw abnormalities, fractures, or malocclusions. These devices have specific parameters that define their characteristics:
1. Material: Titanium – This is a biocompatible material that is lightweight, strong, and non-corrosive. It allows for minimal stress shielding and encourages bone integration, making it ideal for long-term use.
2. Size and shape: Micro-mini plates – They are extremely small and thin, typically measuring 0.5 to 1.5 mm in thickness and having narrow slot designs. This allows for precise placement and minimizes trauma to surrounding soft tissues.
3. Plate design: Customizable – The plates are often pre-contoured to match the patient’s anatomy, ensuring a snug fit and optimal support for the jawbone.
4. Screw size and pitch: Fine threads – The screws are designed with fine threads to provide secure fixation without causing excessive stress on the bone. They usually have a small diameter (0.8 to 2.0 mm) and various lengths to accommodate different applications.
5. Tapered or self-tapping: Some screws are tapered, which helps them to screw in easily and maintain stability. Self-tapping screws can create their own thread as they advance, reducing the need for pre-drilling.
6. Angles and orientation: Orthognathic plates are specifically designed to align the jaws in a straight or ideal position. They may be placed at specific angles to correct skeletal discrepancies.
7. Surface finish: Smooth or roughened – The surface finish can be either smooth for better aesthetics or roughened for enhanced osseointegration.
8. Biocompatibility: Non-allergenic -Titanium is known for its low risk of causing allergic reactions, making it suitable for most patients.
9. Radiopacity: High – Titanium is highly radiopaque, allowing for easy visualization during imaging, which is crucial during surgery and post-operative follow-up.
10. Durability and longevity: Long-lasting – With proper care, titanium micro mini plates and screws can withstand years of wear and tear without showing signs of degradation.
These parameters ensure that maxillofacial orthognathic titanium micro mini plates and screws provide effective and safe surgical solutions for treating various maxillofacial conditions. However, the specific details may vary depending on the manufacturer and individual patient needs.
(Maxillofacial Orthognathic Titanium Micro Mini Plates Surgical Fracture Screws And Plates)
Company Profile
Metal Clad Builders is a trusted global metal material supplier & manufacturer with over 12-year-experience in providing super high-quality metal clad and relatives products.
The company has a professional technical department and Quality Supervision Department, a well-equipped laboratory, and equipped with advanced testing equipment and after-sales customer service center.
If you are looking for high-quality metal alloy clad and relative products, please feel free to contact us or click on the needed products to send an inquiry.
Payment Methods
L/C, T/T, Western Union, Paypal, Credit Card etc.
Shipment
It could be shipped by sea, by air, or by reveal ASAP as soon as repayment receipt.
FAQs of Maxillofacial Orthognathic Titanium Micro Mini Plates Surgical Fracture Screws And Plates
Q: What is the difference between Maxillofacial Orthognathic Titanium Micro Mini Plates Surgical Fracture Screws And Plates and pure titanium or steel?
A: Maxillofacial Orthognathic Titanium Micro Mini Plates Surgical Fracture Screws And Plates combines the advantages of both metals: titanium’s light weight, corrosion resistance, and biocompatibility with steel’s strength, affordability, and machinability.
Q: How is the bonding between titanium and steel achieved?
A: Bonding methods include explosion bonding, which uses controlled explosions to fuse the metals, roll bonding where the metals are pressed together under high pressure, and cladding, a process involving heat and pressure or welding to adhere the layers.
Q: Is Maxillofacial Orthognathic Titanium Micro Mini Plates Surgical Fracture Screws And Plates suitable for high-temperature applications?
A: Yes, it can withstand high temperatures, making them suitable for applications like heat exchangers and certain aerospace parts. However, the maximum operating temperature depends on the specific grades of titanium and steel used.
Q: How does the cost of Maxillofacial Orthognathic Titanium Micro Mini Plates Surgical Fracture Screws And Plates to pure titanium products?
A: While Maxillofacial Orthognathic Titanium Micro Mini Plates Surgical Fracture Screws And Plates is generally more expensive than pure steel products, they are less costly than pure titanium items, offering a cost-effective solution that leverages titanium’s benefits without its full expense.
Q: Can Maxillofacial Orthognathic Titanium Micro Mini Plates Surgical Fracture Screws And Plates be recycled?
A: Yes, both titanium and steel are recyclable materials. However, the recycling process might be more complex due to the composite nature of the material and would require specialized facilities.
(Maxillofacial Orthognathic Titanium Micro Mini Plates Surgical Fracture Screws And Plates)
